Droplet Microfluidics: Synthesis of Janus Particles - Teresa Wang

Introduction

Fig. 1 Janus particle example with two surfaces, A and B are with different chemical or physical properties, like charge or hydrophobicity.

Droplet-based microfluidics as the new technology has enable many experiments over the past 20 years, it has been used in many fields of research, such as chemistry, biology, physics and many engineering applications. Because the volume of each drop can be precisely controlled, therefore the size of droplets can be controlled by several operations including sorting, coalescence, splitting, mixing and trapping. From the manipulations, further analysis and chemical reactions could react under the desired conditions.

Droplet-based microfluidics can not only create simple homogeneous droplets. It offers various paths to generate droplets through multiple microchannels. Complicated droplets, like the special designed droplets, can be formed by those complex fluids routes, such as concentric capillaries, T-junctions, and Y-junctions. Because of the special and unique technology of microfluidics, small volume, small size, low energy and low cost, it can be used in many applications at the intersection of several fields like biology chemistry and engineering. For example, DNA chips use microarray to determine the presence and amounts of proteins in the sample. Further more, microfluidics can be applied on molecule biology and cytology. And it is not only important on biotechnology, but also creates a new way for synthesis of nanoparticles in chemistry and polymer science. One application that we talked here is for multicompartmental droplets, or Janus particles. ¹

Janus was the ancient Roman god who had two faces. Therefore, Janus particles is type of nanoparticles contained two different surfaces on one particle. And those surfaces have distinct chemical and physical properties as Fig. 1 shown. Two surfaces can be different charges or hydrophobicity, for example, A is hydrophilic and B is hydrophobic. Due to these distinguishable surfaces, Janus particles can be applied in microrheology and bioimaging as microprobes. It has huge potential effect in physics, chemistry, biology and environmental science. For instance, Lahann's group reported a polymer-based Janus nanoparticles. ⁷ One hemisphere shows high binding affinity toward human endothelial cells, and the other hemisphere is resistance towards cell binding. ⁷

Droplet Formation

Fig. 2: Scheme of bicolored Janus droplets in the parallel microfluidic geometry with Y-junction. Two separate isobornyl acrylate monomers are carbon black (black) and titanium oxide (white). Copyright © 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim ⁵

Fig. 3: Diagram of inorganic-organic hybrid Janus microsphere. Copyright © 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim ⁸

Microfluidics can be used for large-scale production of Janus particles. Synthesis of Janus particle takes advantage of microfluidics droplets, such as T-junctions, Y-junctions, or concentric capillaries. Co-flow systems can couple droplet formation with laminar flow to create the two-sides of the particle, and is one of the common mechanism used in Janus particles synthesis. In 2006, Torii from University Tokyo developed the process of hemispherical bicolored droplets as Fig. 2 showed. A Y-junction was first applied on a planar glass chip to create a two-phase organic flows in the steric stabilizer aqueous streams. In this system, two-phase flow using an oil-in-water emulsion was used to avoid convective transport between the two fluids. As shown in Fig. 2, the system takes advantage of laminar flow to create a Janus droplet by combining two separate organic streams. These Janus particles are then stabilized by the presence of a stabilizing polymer in the downstream area. Similar systems can also be used for creating the inorganic-organic Janus particles as in Fig. 3. ^5,8

Based on the work of Toru⁵, other research has been reported in co-flow system with Y-junction. Kumacheva, from the University of Toronto, incorporated two different photoactive monomer chemistries to form two surfaces. Following droplet formation using the Y-channel device, UV light was used to polymerize the monomers and create stable Janus particles. Furthermore, the system can also be further extended to ternary particles as reported by Nie. This was achieved by flowing one monomer on the top and bottom and one different monomer in the center. In addition to changing the stabilizing solution or chemical initiator, the monomers can easily be replaced with other kinds of monomers enabling the formation of different functional surfaces for Janus particles. ^3,5,6

Synthesis of Janus Particles

In droplet-based mircrofluidics, the synthesis of Janus Particles could be easily applied through polymerization of both photoinduced and heat-introduced. Biphase co-flow system is majorly used.

Janus droplets are easily formed by two monomers from Y-junction in the biphase co-flow system, and into the photoinitiator solution, follow by the UV-light irradiation. Professor Kumacheva and coworkers reported this process as Fig. 3 shown. For their experiments, they applied methacryloxypropyl dimethylsiloxane for M1, the mixture of pentaerythritol triacrylate (45 wt %), poly(ethylene glycol) diacrylate (45 wt %) and acrylic acid (5 wt %) for M2, and 2 wt% solution of sodium dodecylsulfate for W. In addition, the irradiation wavelength of UV-light is 200mm. ⁶

Fig. 4 (a) (b) Scheme and image of Janus droplets in co-flow system with two immiscible monomers, M1 (the mixture of 45 wt % pentaerythritol triacrylate, 45 wt % poly(ethylene glycol) diacrylate) and M2 (5 wt% acrylic acid), into the photoinitiator solution W (2 wt% sodium dodecylsulfate). UV-light is placed on the down part of channel to polymerize the monomers. (c) (d) Scheme and image of ternary structure droplets in co-flow system. Similarly with Janus particles system, M1, M2 and W are same. Difference is adding one M1 inlet between two M2 inlets to creating the ternary structures. Reprinted with permission from Ref.6. Copyright 2006 American Chemical Society.⁶

Fig. 5 (a) Scheme of a Janus droplet and with the equation of the relationship between the ratios of flowrates(Q), volumes(V) and heights(h). (b) Straight line is the ratio of flowrate as the reference. Square dots are the ratio of volumes to flowrates, and circle dots are the ratio of height to flowrates. (c) Optical microscopy images of droplets under different volume ratios (A: 2/1, B: 1/2, C: 1/2, D: 1/4). The top part is formed by M1. Reprinted with permission from Ref.6. Copyright 2006 American Chemical Society.⁶

As Nie reported, the diameters of Janus droplets in Fig. 5 showing was about from 40 to 100 µm. To control the ratio of two surfaces of Janus droplets, they reported that the strategy is manipulating the volume fraction of the mixing monomers to adjust the flat interface between two separate phases. In Equation 1, Q is the flowrate of monomers, V is the volume, h is the height of each hemisphere, and R is the radius of the Janus droplet. The equation indicates that the ratio of flowrates M1 and M2 equals to the ratio of volumes, and also relates to the ratio of heights.

[math]\displaystyle{ \frac{Q_{M1}}{Q_{M2}}=\frac{V_{M1}}{V_{M2}}=\frac{{h_{M1}}^2(3R-h_{M1})}{{h_{M2}}^2(3R-h_{M2})} }[/math]

In Fig. 5b, the plot indicates that the variation in [math]\displaystyle{ \frac{V_{M1}}{V_{M2}} }[/math] with increasing ratio of [math]\displaystyle{ \frac{Q_{M1}}{Q_{M2}} }[/math]. Morphologies of Janus droplets are represented in Fig 5c with four Janus particles with volume ratios at 2/1, 1/1, 1/2 and 1/4 (A, B, C and D in Fig 5c). The top part of Janus particles is formed by M1. ⁶

Furthermore, the biphase dispersed flow not only produces Janus droplets, but also the ternary structure droplets can be created by just adding M2 in the center, and two M1 flows on two sides. It means introducing three parallel co-flows at the same time, and the droplets coming out will contain two M1 monomers on the top and bottom, one M2 monomer in the middle. In addition, M1 can only be the intermediate channels and M2 be the middle channel. If M1 is in the central inlet, top and bottom M2 will merge and engulf M1. The reason for this is relative affinity of each monomer to the surface of the device. And M1 has low affinity keep the ternary structure stable.⁶

References

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2. Lone, S.; Cheong, I. W. “Fabrication of polymeric Janus particles by droplet microfluidics.” RSC Adv., 2014, 4, 13322-13333, DOI: 10.1039/c4ra00158c

3. Prasad, N.; Perumal, J.; Choi, C. H.; Lee, C. S.; Kim, D. P. “Generation of monodisperse inorganic-organic Janus microspheres in a microfluidic device.” Adv. Funct. Mater., 2009, 19, 1656-1662, DOI: 10.1002/adfm.200801181

4. Shah, R. K.; Kim, J. W.; Weitz, D. A. “Janus Supraparticles by induced phase separation of nanoparticles in droplets.” Adv. Mater. 2009, 21, 1949-1953, DOI: 10.1002/adma.200803115

5. Nisisako, T.; Torii, T.; Takahashi, T.; Takizawa, Y. “Synthesis of monodisperse bicolored Janus particles with electrical anisotropy using a microfluidic co-flow system.” Adv. Mater. 2006, 18, 1152-1156, DOI: 10.1002/adma.200502431

6. Nie, Z.; Li, W.; Seo, M.; Xu, S.; Kumacheva, E. “Janus and Ternary Particles Generated by Microfluidic Synthesis:  Design, Synthesis, and Self-Assembly.”J. Am. Chem. Soc., 2006, 128 (29), pp 9408–9412 DOI: 10.1021/ja060882n

7. Yoshida, M.; Roh, Kyung-Ho.; Mandal, S.; Bhaskar, S.; Lim, D.; Nandivada, H.; Deng, X.; Lahann, J. "Structurally Controlled Bio-hybrid Materials Based on Unidirectional Association of Anisotropic Microparticles with Human Endothelial Cells". Advanced Materials. 2009, 21 (48), pp 4920–4925. DOI:10.1002/adma.200901971

8. Naveen, P.; Jayakumar, P.; Chang-hyung, C.; Chang-Soo, L.; Dong-pyo, K. "Generation of monodisperse inorganic-organic Janus microspheres in a microfluidic device" Adv. Funct. Mater., 2009, , 1656-1662, DOI: 10.1002/adfm.200801181